Verified - Mikuni Bs26 Carburetor Manual

Mikuni BS26

The is a Constant Velocity (CV) carburetor widely used on 125cc to 150cc motorcycles and ATVs, such as the Suzuki GN125 and GS125.

If you are rebuilding the carburetor, familiarize yourself with the parts layout: mikuni bs26 carburetor manual verified

  1. Remove carburetor from bike: drain fuel, disconnect fuel line, throttle, choke, and vacuum hoses; remove mounting clamps.
  2. Note and photograph linkage, cable routing, and vacuum connections.
  3. Remove float bowl screws; unscrew bowl carefully to avoid gasket damage; drain remaining fuel.
  4. Remove float pin, lift float and float valve; inspect seat and valve tip for wear or deformation.
  5. Remove pilot screw and spring (if present); remove pilot jet and main jet using proper jet drivers.
  6. Remove needle clip and slide assembly: release throttle backplate, withdraw slide and needle.
  7. Open vacuum chamber (if diaphragm-type): remove diaphragm cover screws, lift diaphragm ring and diaphragm; inspect for tears or stiffening.
  8. Inspect all passageways; use compressed air and carb-safe solvent to clear blockages. Never use excessive wire probes that change bore geometry.
  9. Check throttle shaft and slide for scoring; check float bowl for corrosion or varnish.
  10. Replace all worn gaskets, O-rings, needle, float valve, and diaphragm as needed.

The Mikuni BS26 carburetor is a vacuum-operated, slide-type carburetor designed to provide optimal performance and fuel efficiency. It features a 26mm throttle bore and is typically used on single-cylinder engines. The BS26 carburetor is known for its simplicity, ease of use, and adjustability. Mikuni BS26 The is a Constant Velocity (CV)

  1. Poor engine performance: Check for clogged jets, incorrect jetting, or dirty air filter.
  2. Difficulty starting: Check for faulty choke operation, clogged pilot jet, or incorrect idle mixture adjustment.
  3. Hesitation or bogging: Check for clogged main jet, incorrect main jet selection, or dirty air filter.

| Modification | Required change | Jet size change | |--------------|----------------|------------------| | Pod filter (no airbox) | Impossible to tune well – BS26 needs airbox restriction | +2 on main jet, raise needle 1 clip, pilot +2 sizes – but still runs poorly | | High-flow exhaust | Usually none | Only if popping on decel → +1 on pilot jet | | High altitude (>2,000m) | Drop main jet by 1 size per 1,000m | Example: #100 → #95 | Use an industry carb cleaner or ultrasonic cleaner